Cow dung carbonization pyrolysis furnace

  continuous carbonization pyrolysis furnace machine boasts an extensive range of materials that can be carbonized. It can process carbon-containing woody materials such as sawdust, rice husks, peanut shells, plants, bark, straw, chicken manure, cow dung, hemp stalks, walnut shells, coconut shells, palm shells, sawdust, and more (with diameters in pellet form below 15mm). This machine operates under high-temperature conditions within the carbonization chamber, undergoing dry distillation and oxygen-free carbonization, resulting in high carbonization efficiency. Additionally, it can perform high-temperature pyrolysis of waste, used tires, lignite, coal-based materials, charcoal, activated coke, magnesium oxide, sodium oxide, and other chemicals.

The carbonization process involves passing the material through a gasification furnace to burn, producing smoke. The smoke then undergoes purification to filter out impurities such as wood tar and smoke. Subsequently, the purified smoke is conveyed into the carbonization machine for combustion. When a certain temperature is reached, the material to be carbonized is introduced into the machine via a pipeline. The material burns within the carbonization machine due to the presence of three factors: heat, oxygen, and organic matter. As the carbonization machine is nearly sealed, the lack of oxygen facilitates the material's combustion at high temperatures (around 800 degrees Celsius) without turning to ashes but rather transforming into charcoal. The smoke generated from the burning material within the machine is purified and reintroduced into the carbonization machine for combustion, ensuring the continuous operation of the machine's thermal energy and achieving a smokeless, environmentally friendly, and uninterrupted process. Lastly, the charcoal is conveyed through a cooling machine for temperature reduction, ensuring that the charcoal exits the machine at a temperature of only 50-80 degrees Celsius.

1.Continuous carbonization operation yields excellent results and high production output.

2.Short carbonization cycles and high safety levels.

3.High-quality charcoal production with no dust, no smoke, and no pollution.

4.Excess combustible gases and hot water can be reclaimed for secondary utilization, adding significant additional value.

5.The main body of the carbonization furnace is constructed from 310S stainless steel, with a maximum operating temperature of up to 700 degrees Celsius, ensuring high-temperature resistance and corrosion resistance.

6.The primary furnace of the carbonization system is equipped with explosion-proof panels, which allow for directed pressure release in case of abnormal internal pressure. Multiple key locations are fitted with sensors to immediately detect any abnormal conditions. The system can also be internet-connected for real-time equipment management.

7.In most cases, the carbonization furnace does not require additional dye heating except during the preheating stage. The heating needs for carbonization are met solely through the recovery and utilization of combustible gases generated during the carbonization process.

8.Remote monitoring and control of the system, including startup and shutdown, can be achieved through a PLC control system.